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Battery & Milling Labware · TB-BAT-FL

Battery-Grade Copper Foil (9 µm), Aluminum Foil (15 µm) & Carbon-Coated Current Collectors

Electrodeposition and rolled battery-grade copper foil (6–25 µm), aluminum foil (12–25 µm), and 1 µm conductive-carbon-coated Al/Cu current collectors for Li-ion, Na-ion, and supercapacitor doctor-blade coating.

Alternate & search designations: Lithium battery anode copper current collector foil, carbon-coated aluminum cathode foil, 3D porous Cu/Al foil
Purity / Grade OptionsElectrolytic / Rolled Battery Grade (Cu ≥99.9%, Al 1235/1060 ≥99.6%)
Standard DimensionsCu Foil 6, 8, 9, 12, 15, 25 µm; Al Foil 12, 15, 16, 20 µm; Widths 150–300 mm & Pre-Punched Discs
Available ConfigurationsBare Cu/Al rolls, 1 µm conductive carbon-coated (C-Al / C-Cu) rolls, & Ø 12–19 mm pre-punched discs
Ordering & MOQSpecification-based quote · Prototype & production lots

Material & Engineering Overview

Current-collector surface energy and contact resistance directly govern electrode slurry adhesion, high-rate C-rate capability, and cycle life. We supply anti-tarnish treated electrolytic copper anode foil (8–12 µm), battery-grade aluminum cathode foil (15–20 µm), and 1 µm nano-carbon-coated aluminum (C-Al) and copper (C-Cu) foils.

Conductive carbon primer layers reduce interfacial contact resistance by 40%–70%, prevent binder delamination in aqueous and high-loading LFP/NMC/Si electrodes, and suppress aluminum pitting corrosion.

Standard Shipment Documentation: Manufacturer Lot COA (foil purity, thickness, areal density g/m², tensile strength, and surface dyne level).

Primary Research & Industrial Applications

  • Doctor-blade and slot-die slurry casting of graphite, silicon/C, and hard-carbon anodes (Cu & C-Cu foil)
  • Cathode coating of LFP, NMC811, LCO, LNMO, sulfur, and Prussian-blue analogs (Al & C-Al foil)
  • Aqueous binder (CMC/SBR, PAA, alginate) and dry-film PTFE electrode processing
  • Supercapacitor and hybrid Li-ion capacitor current collectors

Nominal Material Reference Properties

Property / MetricNominal Reference Value (Grade Dependent)
Copper Foil Specs≥ 99.9% Cu · Thickness 6, 8, 9, 12, 15, 25 µm · Width 180–300 mm
Aluminum Foil Specs≥ 99.6% Al · Thickness 12, 15, 16, 20, 25 µm · Width 180–300 mm
Carbon-Coated C-Al / C-Cu1.0 µm Double- or Single-Side Conductive Carbon Primer (< 20 Ω/sq)
3D Perforated / Etched FoilMicro-perforated through-hole Al & Cu foils for pre-lithiation & ultra-thick electrodes
Pre-Cut Discs & SheetsA4 flat sheets, 1–5 kg rolls, & burr-free Ø 12, 14, 15, 16, 18, 19 mm discs

Reference values reflect typical sintered, fused, or wrought grades. Exact batch test figures are confirmed on your written quotation and accompanying lot Certificate of Analysis.

What to Specify in Your Quote Request

Specify foil type (Bare Cu, Bare Al, Carbon-Coated Al, or Carbon-Coated Cu), base foil thickness (µm), roll width × length (or A4 sheets / pre-punched disc diameter), and quantity.

Include target quantity, destination country/postal code for express air freight calculation, and any special cleanroom bagging or certification requests.

Prepare Battery-Grade Copper Foil (9 µm), Aluminum Foil (15 µm) & Carbon-Coated Current Collectors RFQ ↗

Technical & Procurement FAQ

When should I use carbon-coated aluminum (C-Al) foil instead of bare Al foil?
Carbon-coated Al is strongly recommended for poorly conductive cathodes (LFP, LMFP, sulfur), aqueous-processed slurries, and thick high-areal-loading electrodes where bare Al delaminates.
Can I order small A4 sheets instead of a full 5 kg roll?
Yes! We supply both cleanroom-packed A4 flat sheets (20–100 sheets/pack) for lab benchtop coaters and continuous rolls for roll-to-roll pilot lines.
Do you offer pre-punched electrode discs?
Yes. Precision die-cut burr-free discs in Ø 12, 14, 15, 16, and 18 mm are available for immediate coin-cell assembly.
Cross-referenced catalog

Related technical materials.

Complementary furnaceware, substrates, PVD consumables, and refractory hardware frequently ordered together.

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Porous Nickel & Copper Metal Foam Current Collectors

High-porosity (95%–98%) 3D reticulated open-cell nickel, copper, and Fe-Ni metal foams in lab sheets, rolls, and pre-punched coin-cell discs for battery, supercapacitor, and electrocatalysis R&D.

Purity / Grade≥99.8% Ni & ≥99.9% Cu Open-Cell 3D Reticulated Metal Foams
Typical SizeThickness 0.3–10 mm; Sheets 100×100, 200×300 mm, Continuous Rolls, Punched Discs
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Coin-Cell Hardware Kits (CR2032, CR2025, CR2016), Spacers, Wave Springs & Split Test Cells

Cleanroom ultrasonic-cleaned 316L and 304 stainless-steel CR2032/CR2025/CR2016 coin-cell cases, PP-gasketed caps, spacer discs, wave springs, and Al-clad high-voltage positive cans.

Purity / GradeElectropolished 316L / 304 Stainless Steel & High-Voltage Al-Clad Positive Cans
Typical SizeCR2032 (Ø20×3.2 mm), CR2025 (Ø20×2.5 mm), CR2016 (Ø20×1.6 mm) + Ø15.8×0.5/1.0 mm Spacers
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Sintered Titanium Fiber Felt & Porous Transport Layers

Vacuum-sintered pure titanium microfiber felt (0.2–1.0 mm) and platinized Ti porous transport layers (PTLs) engineered for PEM water electrolyzers, regenerative fuel cells, and corrosive filtration.

Purity / Grade≥99.7% Vacuum-Sintered Pure Titanium Microfibers
Typical SizeThickness 0.20, 0.25, 0.30, 0.40, 0.50, 0.80, 1.0 mm; Porosity 50%–78%
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Copper (Cu) Sputtering Targets

Vacuum-melted high-purity copper (Cu, CAS 7440-50-8) planar magnetron sputtering targets in 4N5 (99.995%) / 5N (99.999%) / 6N OFHC grades for semiconductor, optical, and research PVD.

Purity / Grade4N5 (99.995%) / 5N (99.999%) / 6N OFHC
Typical SizeØ 1", 2", 3", 4", 6", 8" × Thickness 2–12.7 mm; Rectangular
Custom & catalog specifications

Need pricing, lead time, or custom dimensions?

Submit your purity grade, geometry, quantity, and documentation requirements. Every order includes the producing mill's batch Certificate of Analysis (COA) and pre-shipment dimensional verification.

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