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Porous Nickel & Copper Metal Foam Current Collectors

High-porosity (95%–98%) 3D reticulated open-cell nickel, copper, and Fe-Ni metal foams in lab sheets, rolls, and pre-punched coin-cell discs for battery, supercapacitor, and electrocatalysis R&D.

Alternate & search designations: 3D open-cell battery electrode nickel foam, lithium-metal anode host copper foam, alkaline HER/OER water electrolysis catalyst support, EMI/thermal metal sponge
Purity / Grade Options≥99.8% Ni & ≥99.9% Cu Open-Cell 3D Reticulated Metal Foams
Standard DimensionsThickness 0.3–10 mm; Sheets 100×100, 200×300 mm, Continuous Rolls, Punched Discs
Available Configurations80–130 PPI pore size, 90%–98% open porosity, 250–1,000 g/m² areal density
Ordering & MOQSpecification-based quote · Prototype & production lots

Material & Engineering Overview

Three-dimensional reticulated nickel and copper foams provide an interconnected conductive skeleton with 95%–98% open void volume and massive electrochemically active surface area—suppressing lithium dendrite growth in 3D Li-metal anodes (Cu foam), supporting high-mass-loading supercapacitor and Ni-MH/Ni-Zn active pastes (Ni foam), and serving as low-overpotential alkaline water-splitting OER/HER catalyst substrates.

Supplied clean and oxide-controlled in resealable argon/vacuum pouches as precut R&D sheets (e.g., 100×100 mm, 200×250 mm), calendered thin battery rolls (0.3–2.0 mm), or Ø 12/14/15/16/19 mm coin-cell discs.

Standard Shipment Documentation: Manufacturer Lot COA (metal purity %, PPI pore count, porosity %, areal density g/m², thickness).

Primary Research & Industrial Applications

  • Alkaline water electrolyzer (AEM / KOH) OER & HER electrocatalyst 3D scaffolds (Ni & Fe-Ni foam)
  • Dendrite-suppressing 3D lithium-metal & sodium-metal anode current collectors (Cu foam)
  • High-rate supercapacitor, Ni-Zn, and hybrid battery electrode slurry hosts
  • CVD 3D graphene network growth templates, phase-change thermal matrices, and acoustic/catalytic filters

Nominal Material Reference Properties

Property / MetricNominal Reference Value (Grade Dependent)
Metal Purity≥99.8% Nickel / ≥99.9% Copper
Open Porosity93%–98% interconnected open-cell network
Pore Density (PPI)90–110 PPI standard battery/catalysis grade (20–130 PPI range)
Standard Thicknesses0.5, 1.0, 1.5, 1.6, 2.0, 3.0, 5.0 mm (calendered to ±0.05–0.1 mm)
Areal Density280–650 g/m² typical (customizable by thickness)

Reference values reflect typical sintered, fused, or wrought grades. Exact batch test figures are confirmed on your written quotation and accompanying lot Certificate of Analysis.

What to Specify in Your Quote Request

Specify metal (Nickel, Copper, Fe-Ni, or high-temp Ni-Cr), thickness (mm), pore count (e.g., 110 PPI), areal density (g/m²) if critical, sheet dimensions or pre-punched coin-cell disc diameter, and sheet/pack count.

Include target quantity, destination country/postal code for express air freight calculation, and any special cleanroom bagging or certification requests.

Prepare Porous Nickel & Copper Metal Foam Current Collectors RFQ ↗

Technical & Procurement FAQ

How do electrochemists pre-clean nickel or copper foam before catalyst deposition?
Researchers typically ultrasonicate Ni foam briefly in acetone/ethanol to remove trace handling oils, followed by a brief 1–3 M HCl (for Ni) or dilute acetic/citric acid (for Cu) dip to strip native surface oxide, then DI water rinse and N2 dry.
Can foams be ordered pre-punched into 14 mm, 15 mm, or 16 mm CR2032 coin-cell discs?
Yes—burr-free die-punched discs (Ø 10 mm to Ø 20 mm) are available in packs of 100 or 500 discs to save lab punching time.
Is copper foam shipped protected against air tarnishing?
Yes—copper foam sheets and discs are vacuum-packed in oxygen/moisture barrier bags immediately after final H2 reduction annealing.
Cross-referenced catalog

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Custom & catalog specifications

Need pricing, lead time, or custom dimensions?

Submit your purity grade, geometry, quantity, and documentation requirements. Every order includes the producing mill's batch Certificate of Analysis (COA) and pre-shipment dimensional verification.

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